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With the increasing competition in the
Flexible Polyurethane Foam Industry,
emphasis has shifted to production techniques
which involve low capital investment.
Our latest Batch Foaming Machine aims
at the same.
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One can
easily establish oneself
in the foam industry with
only modest capital outlay.
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Installation
requires small building
space.
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Easy
to operate since no special
training or skill required.
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Both
Cylindrical and Rectangular
Blocks can be produced with
one extra mould only.
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Flat
top blocks can be produced
with the help of floating
lid.
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10 blocks
per hour can be produced
with two moulds.
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Batch
Foaming Machine
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Standard
Specifications |
Machine Dimensions |
3m x 1m x 3m (h) |
Mould Size |
2m x 2m x 1.2m (h) |
Production Capacity |
8 - 12 blocks |
Max. Shot Weight |
120 Kgs |
Air Consumption |
5 m3/hour at 6 kg per cm |
Room Size |
25 feet X 50 feet approx. |
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Different
Models of Batch Foaming Plant
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BFP
201 A:
Fully automatic, Four streams viz
Polyol, TDI, Catalyst A & Catalyst
B all metered automatically
BFP 201 SA: Semi
automatic, Two streams viz Polyol,
TDI metered automatically while other
to be holded manually.
BFP 201 M: Manual
all chemicals are to be added manually.
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BFP
201 A
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BFP
201 SA
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BFP
201 M
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Touch
Screen Panel
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Different
views of BFP201A Plant
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Standard
Equipment
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BFP
201 A
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BFP
201 SA
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BFP
201 M
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Mixing
Vessel |
200kg
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200kg
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200kg
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Polyol
tanks with agitator |
2000kg
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2000kg
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Nil
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TDI
Tank |
1500kg
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1500kg
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Nil
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Mould |
One
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One
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One
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2m
X 2m X 1m
or as customer
specified
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2m
X 2m X 1m
or as customer
specified
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2m
X 2m X 1m
or as customer
specified
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Note:
The
plant is complete and ready
for use after connection
to power supply, compressed
air supply and provision
for flushing water supply.
The customer is required
to make necessary arrangements
for exhaust & ventillation.
Storage tanks are optional
with BFP 201m.
In all the three models
the final mixing time, mixing
speed, opening of bottom
lid of the mixing tank are
controlled automatically.
All storage tanks are provided
with temperature conditioning
jackets, stirrers, temperature
guages, level guages and
level switches.
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Process:
All the
chemicals are first metered separately
and then put together in the mixing
tank of the machine. Then after
setting the RPM and mixing time
period, the chemicals are automatically
poured in the mould of predefined
size. Then mould is removed and
the machine is washed thoroughly
to make it ready for the next
batch. With the help of two moulds,
it is possible to make 10-12 blocks
per hour depending upon the density.
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